6 Best Trucker Hats for Big Heads with Comfortable Fit and Wide Size Choices

Are you a baseball cap lover that seeks one for your style? It’s a common question to say yes to, but there is one problem.

You are struggling to find a suitable ball cap type because you have a more giant head frame and nothing seems to fit.

Don’t be embarrassed. What you need are the best trucker hats for big heads.

Get ready to go on this journey to find the perfect hat that will fit your head.

By the end, all your questions that you’re thinking about right now will be answered and you’ll understand all that you need to know about trucker hats to make an informed decision.

Our Top Picks!

1. Best Over-All: Flexfit Stretchy Fit 6511 Trucker Hats

(Great oversized XXL size choice for big head people.)

2. Itchy-Free: Armycrew XXL Oversize Trucker Hats

(100% skin-friendly cotton fabric, lightweight and breathable; won’t cause any skin irritation.)

3. Keep Your Head Dry: Under Armour Quick Dry Mesh Trucker Hat

(With Under Armour’s UA Microthread fabric, this trucker hat will absorb all sweat and keep your dry and fresh.)

Do Trucker Hats Suits Big Heads?

There are trucker hats that fit perfectly if you have a bigger head.

The trucker hat sits tall on your head so it’s more suitable for people with big heads.

When you put your hat on your head and it still doesn’t fit, try fixing the adjustable strap. It may be too tight so you can loosen it up a bit more.

Since truckers are constantly driving from place to place and are going in and out of the heat all day every day, they need to be protected.

The trucker hat has a bill that will block the sunlight from hitting your face.

And you may be worried that your trucker hat doesn’t provide enough personal style. There’s an option where you can personalize the trucker hat like making a bleach dyeing.

Full Buying Guide of the Best Trucker Hats for Big Heads

Since the hat is so deep, it makes it easier for your hat to fit your head. Also, trucker hats are not one size fits all.

The closure behind the hat will tell you why they are your first choices.

The curved bill is another feature that will be suitable for a bigger head because it sticks straight up.

1. What Size of Trucker Hats Are Suitable for a Big Head?

Though most trucker hats are adjustable, you need to find the comfortable size range of your hat.

You would need an extra-large size if your head circumference is a little over 23 inches.

And the size of a trucker hat that fits well for both men and women with bigger heads( over 24”) is over 7 5/8.

On the other hand, you would need a smaller size from 7 1/4 to 7 3/8 if your head circumference is a little over 22 inches.

If your head circumference size is between 22 and 23 inches, your best bet would be to purchase a small to medium size hat from 6 3/4 to 7.

Here’s the size chart you can take reference.

Head circumference Recommended Size US Size UK Size
22 – 23.6in (56-59cm) M – L 7 -7 3/8 6 7/8 – 7 1/4
23.6-24in (60-61) XL 7 1/2 – 7 5/8 7 3/8 – 7 1/2
over 24in (62cm above) 2XL – 3XL 7 3/4 – 8 1/8 7 5/8 – 7 7/8

(Adult Size; Data from omicalculator.com)

2. Check the Material Before you Buy

It’s best to look at the material before you purchase your first trucker hat. You don’t want to purchase something that you are allergic to or that makes you feel uncomfortable.

There are a few popular fabrics to pay close attention to. You will find out a little more about polyester, nylon, cotton, and spandex hats.

Polyester –

The great thing about purchasing a trucker hat made from polyester is that it’s okay to wear if it rains, and they are durable.

These are great hats to wear in the summer because they absorb sweat so you don’t have to worry about sweat running down your face or getting in your eyes.

Nylon –

The nylon material is breathable and will allow more airflow so you can breathe easier in the heat.

They will keep your head cooler in the summertime, and they are also lightweight. The great thing about these hats is they do not shrink.

Cotton –

Cotton hats tend to be a softer material, than other materials, and it also absorbs moisture.

If you’re allergic to most materials, then you may want to stick with the cotton hat because it’s hypoallergenic and will not cause skin irritation.

Spandex –

The spandex material is the best material for people with bigger heads because it’s made out of elastic that stretches for comfort.

4. Famous Trucker Hats Brands to Consider

There are a few trucker hat brands that are the most popular.

You can find their trucker hats are so competitive due to the high quality and special designs.

To decide which brand to choose from, it’s best to know a little bit about their features so you can choose the best brand.

Goorins Bros Trucker Hats

Trucker hats from Goorin Bros tend to have a sense of humor with their style.

They have cute slogans, and they usually have farm or zoo animals printed on the front of the hat. This company is family-owned and operated.

If that sounds great to you, then you will love the adjustable fit these hats offer.

Under Armour Trucker Hats

For Under Armour, you will find that their trucker hats have a knit fabric making it comfortable for you to drive in and perform manual labor type of work.

What’s great about this brand is that it has a mesh style on the sides and the back of the hat.

The mesh hat will provide you with extra ventilation making it easier for you to work out in the heat.

Flexfit Trucker Hats

Flexfit trucker hats have an elastic band inside the hat. The band will help your hat fit on your head more comfortably especially if you have a bigger head.

Not only will it make you feel extra comfortable, but it will help you feel cooler too.

Carhartt Trucker Hats

These Carhartt trucker hats are great if you need extra protection from the sun during the hottest days of the year.

The wide brim will shade more of your facial features to hide your face from the sun.

If you sweat a lot, your hat will dry fast in time for the next time you need to use it.

6 Best Trucker Hats for Big Heads Reviews

1. Best Overall: Flexfit Stretchy Fit 6511 Trucker Hats 

If you’re feeling frustrated because you can’t get a trucker cap on your head, then try this one on for size.

It stretches so you can fit it on easier than some other ones you have probably tried.

The brim on this hat curves better to protect you more from the sun.

Buy on Amazon

2. Best Plain Color: Armycrew XXL Oversize Trucker Hats

These hats are bigger to fit your head. You’ll like the fit and you will like the mesh material.

Thanks to the mesh material you’ll be able to get better airflow, which will make you feel cooler.

The Armycrew hats also have an adjustable strap in the back to make things easier to fit the size of your head.

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3. Very Breathable: Trendy Apparel Adjustable Oversize Flatbill Trucker Hat

This hat is very similar to the one mentioned previously. It has a mesh style on the back of the hat as well as a snap closure.

The snap closure means that to adjust the hat to the way you want it, it will snap into one of the holes to adjust it. The size goes up to XXL to fit those with bigger heads.

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4. For Sensitive Skins: Goorin Bros Farm 100% Cotton Trucker Hat

If you work on a farm, this would be a cute trucker hat to purchase.

You can get different styles with different animals on each hat. Just like the others, you can purchase a hat with an adjustable strap to make it feel more comfortable.

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5. Best Comfort-Fit: LINDO Top Quality Comfortable Mode Trucker Hat

These hats also come with an adjustable fit for your convenience. You will find that these hats will last a while because they are high quality and comfortable to wear.

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6. Keep You Dry: Under Armour Quick Dry Mesh Trucker Hat 

For extra sun protection, this hat has a curved bill to shield the sun from your eyes.

You will also feel more comfortable wearing this hat because of the mesh style that provides a breathable factor.

If you’re struggling to make it fit, you will notice that this hat stretches a little bit so you can put it on your head easier.

Buy on Amazon

How to Break in a New Trucker Hat for Big Head?

trucker hats for big heads

Once you have purchased your new trucker hat, you will need to break it in.

All you have to do is wear it as often as you can so it will match the shape of your head.

You can also wet it a little bit and put it on something round to let the sun dry it.

You don’t want to put this hat in the dryer because the colors will fade.

It’s okay if you put it in the washing machine, but be sure to air dry it in the sun.

Final Thoughts

Wow. This may seem like a lot of information, but this is all information you need to know before you choose a hat to purchase.

It’s best to understand the fabrics, styles, brands, features, and sizes before you make a purchase.

Learning about all of this information will help you narrow your choices down, and it won’t be so difficult to choose from.